Bentley Publishing - Repair Manual 1999-2005 Mk4 Golf / Jetta - Book

Engines covered:

• 1.8L turbo gasoline (engine codes: AWD, AWW, AWP)
• 1.9L TDI diesel (engine code: ALH)
• 1.9L Turbo diesel Pumpe Düse (PD) (engine code: BEW)
• 2.0L gasoline (engine codes: AEG, AVH, AZG, BBW, BEV)
• 2.8L gasoline (engine code: AFP, BDF)

Transmissions covered (remove, install, external service):

• 02J 5-speed manual
• 02M 6-speed manual
• 01M 4-speed automatic
• 09A 5-speed automatic

Technical highlights:

• Covers Volkswagen Golf and GTI models 1999–2005 and Jetta models based on the A4 platform, sold from 1999 through the first part of 2005. The A5 platform Jetta, introduced mid-2005, is not covered.
• Maintenance procedures: from oil changes to belt replacement.
• Engine and cylinder head service and reconditioning, including timing belt (4-cylinder) and timing chain (6-cylinder) repair.
• Explanation of Motronic M5.9, ME 7.1/7.5 and Diesel Turbo Direct Injection (TDI) engine management systems and ODB II.
• Emission control tests, repairs and adjustments, including Exhaust Gas Recirculation and Secondary Air Injection system.
• Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and axles.
• Suspension component replacement, including front struts, rear shocks, rear coil springs, and wheel bearing/hub units.
• Heating and air conditioning repair, including A/C component replacement and the Climatronic system.
• Body adjustment and repairs, including front and rear doors, fenders, front radiator support and sunroof.
• Wiring schematics, including fuse/relay locations and a general explanation of electrical circuitry. Includes R32 wiring.
• Volkswagen OBD II diagnostic trouble codes, SAE-defined OBD II P-codes, as well as basic scan tool operation.
• Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques.
• Includes new "A4" product familiarization and R32 service information supplements